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Antalis' reusable packaging for automotive parts

Antalis' reusable packaging solution for auto parts moving in the supply concatenation Photo Antalis

Antalis Packaging's reusable pack design reduced waste and increased efficiency in the distribution of car parts for an aluminum die casting company manufacturing automotive parts. The aluminum die casting company, who send consignments of car parts to another company within the automotive supply chain on a regular basis, required durable and reusable packaging for the distribution of awkwardly shaped car parts.

This is an upshot in India likewise with delicate automobile parts and assemblies such as steering linkages where a slight impairment is extremely expensive and some companies accept tried wooden and corrugated boxes with profile fitments just these do non protect agains damp and are not easily reusable.

Previously, the Antalis customer was having to wrap each car role in bubble wrap before placing in individual boxes, an inefficient solution for both them and the recipient. In an endeavour to reduce waste and increase efficiency, they required a packaging solution that could be used multiple times, would exist like shooting fish in a barrel to pack and unpack, and would be resistant to damp in order to protect the automobile parts inside.

Reduced time for packing

Antalis' reusable auto components packaging is quick to pack Photo Antalis
Antalis' reusable auto components packaging is quick to pack Photograph Antalis

Antalis' northern based packaging team came up with a solution that utilised divider sets, layer pads and an insert, to hold each piece securely in position. By angling the pieces, half dozen units can be placed in a single layer, with a full of five layers included in each box, with the total height of the box sitting at just under 1.2 meters. This reduced the time taken to pack 30 units (1 pallet's worth) from ane hour to x minutes. The solution also uses reusable packaging material, minimising the use of materials and avoiding waste.

Todd Smith, Antalis Packaging Technologist, comments "The client was keen to take a packaging solution that would be efficient to employ and that could exist retained in a constant loop to minimise waste. The fundamental to the packaging blueprint was finding a way to stabilise the parts in a mode that meant they could also be stacked. After making a few samples on the CAD table at our Smart Packaging Middle, we came upwardly with the solution that fulfilled all the needs. Our knowledge of packaging materials led us to propose Correx for its versatility, durability, and water resistance."

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